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Manufacturing

Report daily downtime and its main causes

Reads machine states, stop reasons and alarm logs from every line, ranks the stops by cause and posts the report before the morning meeting. Your team leaders decide the actions.

A factory floor with machinery and marked walkways
YP×
When
Every morning, from the machine data
Systems
OPC UAMQTTMachine logMESMicrosoft Teams
Mode
Reports only. Your team decides the actions
Problem

Machines log their states and alarms, but few people read the logs. Stop reasons are typed in by hand or skipped, so the morning meeting often talks about the latest problem, not the biggest one.

What it does

YP reads machine states, alarm logs and the stop reasons your operators entered, per line and cell. It keeps unplanned stops, changeovers and planned stops apart, groups them with your reason codes and ranks the causes by lost time, each linked to its shifts and alarms. Stops it cannot explain go to the team leader instead of being guessed.

How it works

See exactly how the work gets done.

The downtime report is prepared every morning. Before the first meeting, YP reads the last 24 hours of machine data, and that includes the night shift.

YP reads every stop on your lines. The machine states, the alarms and the operator notes are read for each line and cell.

The stops are grouped with your reason codes. YP uses your own cause list, and it keeps changeovers and planned stops apart.

The main causes are ranked by lost time. The ranking is made per line, and each cause is shown with the alarms behind it.

Your team decides which actions to take. The report is posted for the morning meeting, and team leaders and maintenance decide what to fix and who does it.

The outcome

Your morning meeting starts from the biggest losses. Fixes go to the causes that cost the most output.

01
Report ready each morning

Before the first meeting, night shift included

02
Causes ranked per line

By lost time, with the alarms behind them

03
Team leaders decide

What to fix and who does it

For your numbers

YP ranks each line’s downtime causes every morning, so your team fixes the stops that cost the most output first.

How it runs

Designed for enterprise.

Private

Runs on your infrastructure. Drawings, prices, client and claims data never train a model.

Explainable

Not a black box. An AI auditor checks that every task was done as intended and proposes improvements.

Traceable

Every value links to the document, rule or record it came from. Every step is logged. A named person approves anything that leaves the building.

Your systems

Works in your ERP, CargoWise, policy system, GIS and file shares. Nothing is replaced.

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Frequently asked questions